High Reliability Connectors High performance Microminiature qualified, for space applications. connectors, Microminiature MDM Connectors ESA Suitable for Board-to Board, Board-to Cable or Cable-to Cable applications. Space/High reliability MDM connectors meet stringent tests for outgassing and residual magnetism and are suitable for use in space, medical, and high performance military/ aerospace applications. MDM connectors meet the performance of the ESCC 3401 and MIL-PRF-83513 Specifications and the dimensional requirements of the ESCC 3401/031 Detail Specification. Product Features u Non removable crimp type contacts u The Connectors are supplied with the Terminations or Cables installed in factory u MDM Connector layout : 9, 15, 21, 25, 31, 37, 51 cavities u MDM contact centers : 1,27 (.050) u Distance between : - 2 adjacent contacts : 1,27 (.050) - 2 contact rows : 1,09 (.043) 89 New C&K Brochurewrevs.indd 89 u Non-magnetic MDM u High performance MicropinTM contact system ( "twist pin" spring male contact and tubular socket contact) u Non-outgassing u Moisture and humidity seal between contacts and between contacts and shell, provided by compression interfacial seal Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:47 PM High Reliability Connectors Microminiature MDM Connectors Materials and Finishes Shells Insulators Aluminium alloy Finish A174 : 25,4 m min. (1000 in min.) electroless Nickel over Copper underlay Finish FR172 : 2,54 m min. (100 in min.) Gold over 25,4 m min. (1000 in min.) electroless Nickel LCP (Liquid Crystal Polymer) thermoplastic material, UL 94-V0, glass-filled, black color Female contacts Copper alloy / Finish : 1,27 m (50 in) min. Gold over Copper underlay Male contacts Copper alloy / Finish : 1,27 m (50 in) min. Gold over Copper underlay MDM PCB Housings Interfacial Seals Diallylphtalate thermoset material, UL 94-VO, glass-filled, dark green color Fluorosilicone elastomere, pink color Screwlocks Stainless Steel type 303, passivated Accessories Stainless Steel type 303, passivated Dust Caps Polyethylene thermoplastic material, transparent pink color Encapsulant Epoxy Uninsulated rigid Wire Copper / Finish : 1,27 m (50 in) min. Gold over 2,54 (100 in) min. Silver underlay ESCC 3901/013 Cables Copper alloy / Finish 2,00 m (79 in) min. Silver / Extruded PTFE Insulation ESCC 3901/002 Cables Copper alloy / Finish 2,00 m (79 in) min. Silver / Wrapped Polyimide tape Insulation MIL-W-16878/4 Cables Copper alloy / Finish Silver coating / Extruded PTFE Insulation Quality Levels ESA Quality Level. MDM The Dole plant (France) is qualified by ESA for the supply of Microminiature connectors Type MDM, according to the ESCC Generic Specification N 3401, and to the applicable ESCC Detail Specifications n 3401/029 (MDM Connectors), 3401/041 (Connector Savers) and 3401/032 (Accessories). First qualification obtained in 1986 (renewed every 2 years). Qualification certificate : 140 (MDM). Applications : Flight equipments, satellites, launchers (ESA requirements). FR022 Quality Level. "Commercial Space Grade". C&K Connector Specification CS FR022, amendment to the ESCC Generic Specification n 3401, for low cost products manufactured : - in the same ESA qualified site - through the same manufacturing and control processes - with the same piece parts (except for the cables : MIL-W-16878/4 instead of ESCC 3901) - with lighter controls, documentation and traceability Applications : Engineering models, ground equipments, testing, some flight equipments (no need for high requirements). The connectors and accessories, supplied according to these 2 quality levels, are totally compatible, interchangeable, and intermateable, as they are manufactured with the same piece parts (except for the cables), in the same ESA qualified site. 90 New C&K Brochurewrevs.indd 90 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:47 PM High Reliability Connectors Microminiature MDM Connectors Performance Specifications Operating Temperature range -55C / +125C (-67F / +257F) Storage Temperature range -55C / +125C (-67F / +257F) Working Voltage (between contacts and contact and shell) Rated Current Insulation Resistance (500 V DC) Voltage Proof Contact Retention in insert Sea level 150 Vrms Solid uninsulated Wire 2,5 A max. Mating / Unmating Forces Mechanical Endurance Contact Resistance Maximum Rated Current AWG 28 Wire 1,5 A max. 600 Vrms / 2.0 mA max. leakage current 22,25 N max. / No contact axial displacement allowed Max. Min. Inner diameter min. / max. 0,559 (.0220) / 0,564 (.0222) 0,582 (.0229) / 0,587 (.0231) Shell Size max.) 9 15 21 25 31 37 51 100 Separation Force (N min.) Engagement Force (N max.) 1,667 0,137 Mating Force (N max.) Unmating Force (N min.) 20 33 47 55 69 82 113 222 Unmating Force (N 1.3 2.0 2.9 3.5 4.3 5.1 7.1 --- 20 33 47 55 69 82 113 222 500 cycles mating/unmating Low level current (10 mA / 20 mV DC) : 6.0 mW max. Rated current : 5.0 mW max. Solid uninsulated Wire 2,0 A max. 1,8 A max. 1,4 A max. FR112 to FR116 & FR123 (1) 2.2 g 3.0 g 3.8 g 4.3 g 5.1 g 5.9 g 7.2 g AWG 26 Wire 2,0 A max. 1,8 A max. 1,4 A max. FR136 (2) 7.4 g 7.8 g 8.5 g 10.2 g 12.2 g 14.4 g 16.5 g AWG 28 Wire 1,4 A max. 1,2 A max. 0,9 A max. FR136A (2) 7.4 g N.A. N.A. N.A. N.A. N.A. N.A. FR139 (2) 4.6 g 5.0 g 5.4 g 6.5 g 7.7 g 9.2 g N.A. MDM Nb of Contacts per Connector 2 to 4 5 to 14 15 and over Shell Size 9 15 21 25 31 37 51 Maximum Weight AWG 26 Wire 2,5 A max. 5000 MW min. Gauge Fixture Engagement / Separation Forces (Male Contacts) 33000 m (108240 feet) altitude 100 Vrms Savers (2) 4.0 g 5.5 g 7.0 g 8.0 g 9.5 g 10.0 g 13.5 g Note (1) : Connector with contacts and rear potting, without cables and accessories Add : 0.4 g for float mount (code F) Add : 1.0 g for captive nut (code E) Note (2) : Connectors with contacts and rear potting Solid Uninsulated Wire Insulated Cable AWG26 Insulated Cable AWG28 Insulated Cable AWG26 Insulated Cable AWG28 (ESCC (ESCC (ESCC (ESCC 390101302B) 390101301B) 390100256B) 390100261B) 1.60 g / m 2.30 g / m 1.80 g / m 1.93 g / m 1.23 g / m Hardwares : see pages 31 to 38 Residual Magnetism Level 20000 Gamma max. (NM) 91 New C&K Brochurewrevs.indd 91 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:47 PM High Reliability Connectors Microminiature MDM Connectors Contact Design The high-performance and reliable contact characteristics are obtained by the MicropinTM contact system. The flexible "twist-pin" spring contact consists of 7 strands of 0,127 (.005) diameter beryllium copper wire helically wound around a core of 3 strands 0,09 (.0035) diameter soft copper wire. This wire bundle is crimped into a sleeve at one end. The other end is terminated with a hemispherically shaped weld. The wire bundle is compressed to create a bulge with a diameter slightly larger than the socket inside diameter. The pin elongates and twists when it enters the socket. Electrical contact is maintained along 7 spiral lines. The socket is a precision-made tube with a chamfered lead-in. Normal mating conditions Severe misalignment MDM Twist-pin contacts will mate even under severe misalignment. The flexible twist-pin is recessed into the insulator and the rigid socket is exposed, reversing the traditional positions of pin and socket. During mating, the socket is guided into the pin insulator by the lead-in chamfer. The pin is kept from flexing beyond the socket capture radius by the walls of the cavity. The hemispherical weld of controlled radius at the tip of the pin combines with the lead-in chamfers of the socket contact and the pin insulator to cam the pin into alignment. By controlling the welding process and the dimensions of the socket contact and the insulators, it is impossible for the recessed pin to escape the socket capture radius. 92 New C&K Brochurewrevs.indd 92 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:47 PM High Reliability Connectors Microminiature MDM Connectors Dimensions Shell Size (Plug) Shell Size (Receptacle) Shell Size 15 21 25 31 37 51 23,75 (.935) 27,56 (1.085) 30,10 (1.185) 33,91 (1.335) 37,72 (1.485) 36,45 (1.435) max. 8,46 (.333) 12,27 (.483) 16,08 (.633) 18,62 (.733) 22,43 (.883) 26,24 (1.033) 24,97 (.983) max. 10,16 (.400) 13,97 (.550) 17,78 (.700) 20,32 (.800) 24,13 (.950) 27,94 (1.100) 26,67 (1.050) 26,67 (1.050) max. B1 B2 C max. 10,16 (.400) 13,97 (.550) 17,78 (.700) 20,32 (.800) 24,13 (.950) 27,94 (1.100) D max. 6,86 (.270) 6,86 (.270) 6,86 (.270) 6,86 (.270) 6,86 (.270) 6,86 (.270) 7,87 (.310) E max. 7,82 (.308) 7,82 (.308) 7,82 (.308) 7,82 (.308) 7,82 (.308) 7,82 (.308) 8,92 (.351) F 0,13 (.005) 14,35 (.565) 18,16 (.715) 21,97 (.865) 24,51 (.965) 28,32 (1.115) 32,13 (1.265) 30,86 (1.215) G1 max. 4,65 (.184) 4,65 (.184) 4,65 (.184) 4,65 (.184) 4,65 (.184) 4,65 (.184) 5,74 (.227) G2 max. 6,38 (.252) 6,38 (.252) 6,38 (.252) 6,38 (.252) 6,38 (.252) 6,38 (.252) 7,47 (.295) H1 max. 10,57 (.416) 10,57 (.416) 10,57 (.416) 10,57 (.416) 10,57 (.416) 10,57 (.416) 10,57 (.416) H2 max. 10,90 (.429) 10,90 (.429) 10,90 (.429) 10,90 (.429) 10,90 (.429) 10,90 (.429) 10,90 (.429) J1 max. 4,72 (.186) 4,72 (.186) 4,72 (.186) 4,72 (.186) 4,72 (.186) 4,72 (.186) 4,72 (.186) J2 max. 5,05 (.199) 5,05 (.199) 5,05 (.199) 5,05 (.199) 5,05 (.199) 5,05 (.199) 5,05 (.199) L max. M1 max. 7,26 (.286) 7,26 (.286) 7,26 (.286) 7,26 (.286) 7,26 (.286) 7,26 (.286) 7,26 (.286) M2 max. 7,59 (.299) 7,59 (.299) 7,59 (.299) 7,59 (.299) 7,59 (.299) 7,59 (.299) 7,59 (.299) N 0,13 (.005) 2,29 (.090) 2,29 (.090) 2,29 (.090) 2,29 (.090) 2,29 (.090) 2,29 (.090) 2,29 (.090) Os 0,08 (.003) 2,31 (.091) 2,31 (.091) 2,31 (.091) 2,31 (.091) 2,31 (.091) 2,31 (.091) 2,31 (.091) Termination Length : see page 8 93 New C&K Brochurewrevs.indd 93 MDM 9 19,94 (.785) A Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:48 PM High Reliability Connectors Microminiature MDM Connectors Terminations Quality Level Code Dimensions and composition of the Terminations or Cables Length Strands Sheath Conductor dia. Conductor sect. 26 508,00 min. (20.000 min.) 7 19 7 PTFE Polyimide PTFE 0,50 mm max. 0,53 mm max. 0,48 mm max. 0,14 mm2 nom. 0,15 mm2 nom. 0,14 mm2 nom. 26 914,00 min. (36.000 min.) 7 19 7 PTFE Polyimide PTFE 0,50 mm max. 0,53 mm max. 0,48 mm max. 0,14 mm2 nom. 0,15 mm2 nom. 0,14 mm2 nom. 26 4000,00 min. (157.480 min.) 7 19 7 PTFE Polyimide PTFE 0,50 mm max. 0,53 mm max. 0,48 mm max. 0,14 mm2 nom. 0,15 mm2 nom. 0,14 mm2 nom. 28 508,00 min. (20.000 min.) 7 19 7 PTFE Polyimide PTFE 0,42 mm max. 0,43 mm max. 0,39 mm max. 0,09 mm2 nom. 0,10 mm2 nom. 0,09 mm2 nom. PTFE Polyimide PTFE 0,42 mm max. 0,43 mm max. 0,39 mm max. 0,09 mm2 nom. 0,10 mm2 nom. 0,09 mm2 nom. MDM AWG Sheath dia. 0,89 mm max. 0,78 mm max. 1,10 mm max. 0,89 mm max. 0,78 mm max. 1,10 mm max. 0,89 mm max. 0,78 mm max. 1,10 mm max. 0,82 mm max. 0,68 mm max. 1,00 mm max. 0,82 mm max. 0,68 mm max. 1,00 mm max. Cable Ref. ESCC 390101302 ESCC 390100256 MIL-W-16878/4 FR112 FR112A H038 ESA ESA FR022 FR113 FR113A H011 ESA ESA FR022 FR123 FR123A CDRI (*) ESA ESA FR022 FR114 FR114A H038AWG28 ESA ESA FR022 FR115 FR115A H011AWG28 ESA ESA FR022 28 914,00 min. (36.000 min.) 7 19 7 FR116 L2 ESA FR022 25 25,40 min. (1.000 min.) Solid uninsulated wire (Gold finish) 0,455mm max. 0,162 mm2 nom. Straight Pigtail Terminations FR136 FR136 ESA FR022 25 4,50 0,35 (.177 .014) Solid uninsulated wire (Gold finish) 0,455mm max. 0,162 mm2 nom. 90 bent PCB Terminations (Sizes 9 to 51) FR136A FR136A ESA FR022 25 3,50 0,20 (.138 .008) Solid uninsulated wire (Gold finish) 0,455mm max. 0,162 mm2 nom. 90 bent PCB Terminations (Size 9 / Narrow profile) FR139 FR139 ESA FR022 25 4,50 0,35 (.177 .014) Solid uninsulated wire (Gold finish) 0,455mm max. 0,162 mm2 nom. Straight PCB Terminations (Size 9 to 37) ESCC 390101302 ESCC 390100256 MIL-W-16878/4 ESCC 390101302 ESCC 390100256 MIL-W-16878/4 ESCC 390101301 ESCC 390100261 MIL-W-16878/4 ESCC 390101301 ESCC 390100261 MIL-W-16878/4 Other termination types available on request : CDRI (*) Availability per Shell Size Shell Size 9 15 21 25 31 37 51 FR112 + ... Yes Yes Yes Yes Yes Yes Yes FR113 + ... Yes Yes Yes Yes Yes Yes Yes FR123 + ... Yes Yes Yes Yes Yes Yes Yes FR114 + ... Yes Yes Yes Yes Yes Yes Yes FR115 + ... Yes Yes Yes Yes Yes Yes Yes FR116 + ... Yes Yes Yes Yes Yes Yes Yes FR136 Yes Yes Yes Yes Yes Yes Yes FR136A Yes N.A. N.A. N.A. N.A. N.A. N.A. FR139 Yes Yes Yes Yes Yes Yes N.A. 94 New C&K Brochurewrevs.indd 94 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:48 PM High Reliability Connectors Microminiature MDM Connectors Connector Type FR136 / 90 bent PCB Terminations (Shell Sizes 9 to 37) Front Shell dimensions : see page 93 Shell Size 9 15 21 25 31 A max. 35,31 (1.390) 39,12 (1.540) 42,93 (1.690) 45,47 (1.790) 51,82 (2.040) B 0,18 (.007) 29,21 (1.150) 33,02 (1.300) 36,83 (1.450) 39,37 (1.550) 45,72 (1.800) 53,34 (2.100) C 0,13 (.005) 14,35 (.565) 18,16 (.715) 21,97 (.865) 24,51 (.965) 28,32 (1.115) 32,13 (1.265) D max. 11,56 (.455) 11,56 (.455) 11,56 (.455) 11,56 (.455) 11,56 (.455) 11,56 (.455) oE max. 0,46 (.018) 0,46 (.018) 0,46 (.018) 0,46 (.018) 0,46 (.018) 0,46 (.018) F 0,35 (.014) 4,50 (.177) 4,50 (.177) 4,50 (.177) 4,50 (.177) 4,50 (.177) 4,50 (.177) G 0,20 (.008) 1,50 (.059) 1,50 (.059) 1,50 (.059) 1,50 (.059) 1,50 (.059) 1,50 (.059) H 0,38 (.015) 3,17 (.125) 3,17 (.125) 3,17 (.125) 3,17 (.125) 3,17 (.125) 3,17 (.125) J Typ. 9,53 (.375) 7,62 (.300) 5,72 (.225) 4,45 (.175) 3,81 (.150) 3,81 (.150) K Typ. 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) K1 0,25 (.010) 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) L 0,05 (.002) 2,05 (.081) 2,05 (.081) 2,05 (.081) 2,05 (.081) 2,05 (.081) 2,05 (.081) M 0,10 (.004) 9,10 (.358) 9,10 (.358) 9,10 (.358) 9,10 (.358) 9,10 (.358) 9,10 (.358) N 0,15 (.006) 5,30 (.209) 5,30 (.209) 5,30 (.209) 5,30 (.209) 5,30 (.209) 5,30 (.209) oP (*) 0,15 (.006) 2,45 (.096) 2,45 (.096) 2,45 (.096) 2,45 (.096) 2,45 (.096) 2,45 (.096) Q 0,10 (.004) 0,30 (.012) 0,30 (.012) 0,30 (.012) 0,30 (.012) 0,30 (.012) 0,30 (.012) R min. 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) oS Typ. 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B F 37 59,44 (2.340) MDM Note (*) : Maximum torque 0.44 Nm. 95 New C&K Brochurewrevs.indd 95 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:49 PM High Reliability Connectors Microminiature MDM Connectors Connector Type FR136 / 90 bent PCB Terminations (Shell Size 51) Front Shell dimensions : see page 93 MDM Shell Size 51 A max. 47,63 (1.875) B 0,18 (.007) 40,64 (1.600) C 0,13 (.005) 30,86 (1.215) D max. 14,35 (.565) oE max. 0,46 (.018) F 0,35 (.014) 4,50 (.177) G 0,20 (.008) 1,50 (.059) H 0,38 (.015) 3,17 (.125) J Typ. 1,27 (.050) K Typ. 2,54 (.100) K1 0,25 (.010) 3,81 (.150) L 0,05 (.002) 2,05 (.081) M 0,10 (.004) 10,25 (.404) N 0,15 (.006) 5,96 (.235) oP (*) 0,15 (.006) 2,45 (.096) Q 0,10 (.004) 0,30 (.012) R min. 4,60 (.181) oS Typ. 2-56-UNC-2B Note (*) : Maximum torque 0.44 Nm. 96 New C&K Brochurewrevs.indd 96 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:49 PM High Reliability Connectors Microminiature MDM Connectors Connector Type FR136A / 90 bent PCB Terminations, Narrow Profile (Shell Size 9) Front Shell dimensions : see page 93 9 A max. 23,12 (.910) B 0,13 (.005) 14,35 (.565) C 0,13 (.005) 14,35 (.565) D max. 11,50 (.453) oE max. 0,46 (.018) F 0,20 (.008) 3,50 (.138) H 0,38 (.015) 6,86 (.270) K Typ. 2,54 (.100) K1 Typ. 0,20 (.008) M 0,10 (.004) 9,10 (.358) N 0,15 (.006) 5,30 (.209) oP Typ. M2 x 0,4 Q 0,10 (.004) 0,30 (.012) R min. 4,60 (.181) oS Typ. 2-56-UNC-2B T 0,38 (.015) 6,86 (.270) 97 New C&K Brochurewrevs.indd 97 MDM Shell Size Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:49 PM High Reliability Connectors Microminiature MDM Connectors Connector Type FR139 / Straight PCB Terminations (Shell Sizes 9 to 37) MDM Front Shell dimensions : see page 93 Shell Size 9 15 21 25 31 37 A max. 35,31 (1.390) 35,31 (1.390) 42,93 (1.690) 44,20 (1.740) 51,82 (2.040) 59,44 (2.340) B 0,18 (.007) 29,21 (1.150) 29,21 (1.150) 38,10 (1.500) 45,72 (1.800) 53,34 (2.100) C 0,13 (.005) 14,35 (.565) 18,16 (.715) 24,51 (.965) 28,32 (1.115) 32,13 (1.265) D max. 7,82 (.308) 7,82 (.308) 36,83 (1.450) B 21,97 (.865) 7,82A (.308) 7,82 (.308) 7,82 (.308) 7,82 (.308) oE max. 0,46 (.018) 0,46 (.018) 0,46 (.018) 0,46 (.018) 0,46 (.018) 0,46 (.018) F 0,35 (.014) 4,50 (.177) 4,50 (.177) 4,50 (.177) 4,50 (.177) 4,50 (.177) 4,50 (.177) G 0,10 (.004) 1,00 (.039) 1,00 (.039) 1,00 (.039) 1,00 (.039) 1,00 (.039) 1,00 (.039) J Typ. 9,53 (.375) 5,72 (.225) 5,72 (.225) 3,81 (.150) 3,81 (.150) 3,81 (.150) K Typ. 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) K1 0,25 (.010) 1,27 (.050) 1,27 (.050) 1,27 (.050) 1,27 (.050) 1,27 (.050) 1,27 (.050) M 0,20 (.008) 8,82 (.347) 8,82 (.347) 8,82 (.347) 8,82 (.347) 8,82 (.347) 8,82 (.347) N 0,10 (.004) 4,10 (.161) 4,10 (.161) 4,10 (.161) 4,10 (.161) 4,10 (.161) 4,10 (.161) oP (*) 0,15 (.006) 2,45 (.096) 2,45 (.096) 2,45 (.096) 2,45 (.096) 2,45 (.096) 2,45 (.096) R min. 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) oS Typ. 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B 2-56-UNC-2B Note (*) : Maximum torque 0.44 Nm. 98 New C&K Brochurewrevs.indd 98 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:50 PM High Reliability Connectors Microminiature MDM Connectors Mounting Condition Z : 5,21 (.205) max. Contacts Plug (Male Contact) Min. Max. L1 0,25 (.010) 0,91 (.036) L2 3,30 (.130) 3,66 (.144) Receptacle (Female Contact) MDM Float Mount (option F) oM oS 3,81 0,08 (.150 .003) D 1,04 0,08 (.041 .003) P 4,70 max. (.185 max.) Allowable diametral float 0,36 0,10 (.014 .004) Max. allowable axial float 0,51 (.020) 2,29 0,04 (.090 .002) Captive Nut (option E) 99 New C&K Brochurewrevs.indd 99 oM oS 5,10 max. (.200 max.) J 2,60 max. (.102 max.) 2-56-UNC-2B Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:50 PM High Reliability Connectors Microminiature MDM Connectors Arrangements Front view of Plugs (use mirror view for Receptacle) 9 Contacts 15 Contacts 31 Contacts 21 Contacts 37 Contacts 25 Contacts 51 Contacts Panel Cutouts MDM Front Mounting Rear Mounting Front Mounting Shell Size Rear Mounting A + 0,10 (.004) / - 0,00 (.000) B + 0,10 (.004) / - 0,00 (.000) C + 0,13 (.005) / - 0,00 (.000) D + 0,13 (.005) / - 0,00 (.000) 2,26 (.089) 9 10,36 (.408) 6,88 (.271) 14,48 (.570) 15 14,17 (.558) 6,88 (.271) 18,29 (.720) 2,26 (.089) 21 17,98 (.708) 6,88 (.271) 22,10 (.870) 2,26 (.089) 25 20,52 (.808) 6,88 (.271) 24,64 (.970) 2,26 (.089) 31 24,33 (.958) 6,88 (.271) 28,45 (1.120) 2,26 (.089) 37 28,14 (1.108) 6,88 (.271) 32,26 (1.270) 2,26 (.089) 51 26,87 (1.058) 8,00 (.315) 30,99 (1.220) 2,26 (.089) A + 0,10 (.004) / - 0,00 (.000) B + 0,10 (.004) / - 0,00 (.000) C + 0,13 (.005) / - 0,00 (.000) D + 0,02 (.001) / - 0,00 (.000) 3,18 (.125) Shell Size 9 10,19 (.401) 6,40 (.252) 14,48 (.570) 15 14,00 (.551) 6,40 (.252) 18,29 (.720) 3,18 (.125) 21 17,81 (.701) 6,40 (.252) 22,10 (.870) 3,18 (.125) 25 20,34 (.801) 6,40 (.252) 24,64 (.970) 3,18 (.125) 31 24,16 (.951) 6,40 (.252) 28,45 (1.120) 3,18 (.125) 37 27,97 (1.101) 6,40 (.252) 32,26 (1.270) 3,18 (.125) 51 26,70 (1. 51) 7,49 (.295) 30,99 (1.220) 3,18 (.125) Note : Front and Rear Mounting accommodate 2-56 UNC-2A screws. 100 New C&K Brochurewrevs.indd 100 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:51 PM High Reliability Connectors Microminiature MDM Connectors PCB Layout / 90 bent PCB Terminations (Size 9 to 37) 9 Contacts 15 Contacts 21 Contacts 25 Contacts MDM 31 Contacts 37 Contacts Dimensions : See page 95 101 New C&K Brochurewrevs.indd 101 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:51 PM High Reliability Connectors Microminiature MDM Connectors PCB Layout / 90 bent PCB Terminations (Size 51) 51 Contacts PCB Layout / 90 bent PCB Terminations, Narrow Profile ( Size 9) 9 Contacts / Narrow MDM Dimensions Layout / 90 bent PCB Shell Size 9 15 21 25 31 37 51 9 Narrow B 29,21 (1.150) 33,02 (1.300) 36,83 (1.450) 39,37 (1.550) 45,72 (1.800) 53,34 (2.100) 40,64 (1.600) 14,35 (.565) J 9,53 (.375) 7,62 (.300) 5,72 (.225) 4,45 (.175) 3,81 (.150) 3,81 (.150) 1,27 (.050) N.A. K 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) K1 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) 3,81 (.150) 0,20 (.008) K2 N.A. N.A. N.A. N.A. N.A. N.A. 1,27 (.050) N.A. K Dimensions Layout / Straight PCB Shell Size 9 15 21 25 31 37 B 29,21 (1.150) 29,21 (1.150) 36,83 (1.450) 38,10 (1.500) 45,72 (1.800) 53,34 (2.100) J 9,53 (.375) 5,72 (.225) 5,72 (.225) 3,81 (.150) 3,81 (.150) 3,81 (.150) K 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) 2,54 (.100) K1 1,27 (.050) 1,27 (.050) 1,27 (.050) 1,27 (.050) 1,27 (.050) 1,27 (.050) 102 New C&K Brochurewrevs.indd 102 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:51 PM High Reliability Connectors Microminiature MDM Connectors PCB Layout / Straight PCB Terminations (Size 9 to 37) 9 Contacts 15 Contacts 21 Contacts 25 Contacts MDM 31 Contacts 37 Contacts Dimensions : See page 95 PCB Layout for termination FR116 / L2 identically with insulator layout 2 adjacent contacts: 1,27 mm (.050) 2 contact rows: 1,09 (.043) 103 New C&K Brochurewrevs.indd 103 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:52 PM High Reliability Connectors Microminiature MDM Connectors How to order - ESA quality level Description (example) : 340102901B 25PFR112F 3401029 01 B 25 P FR112 F Mounting No code : E: F: Termination Type FR112: FR112A: FR113: FR113A: FR123: FR123A: No hardware Captive Nut option (Not available with FR136, FR136A, FR139 terminations) Float Mount option (Not available with FR136, FR136A, FR139 terminations) Harness Harness Harness Harness Harness type, type, type, type, type, AWG26, AWG26, AWG26, AWG26, AWG26, length length length length length 508,00 (20.000), cable 3901/013/02B 508,00 (20.000), cable 3901/002/56B 914,00 (36.000), cable 3901/013/02B 914,00 (36.000), cable 3901/002/56B 4000,00 (157.480), cable 3901/013/02B Harness type, AWG26, length 4000,00 (157.480), cable 3901/002/56B FR114: Harness type, AWG28, length 508,00 (20.000), cable 3901/013/01B FR114A: Harness type, AWG28, length 508,00 (20.000), cable 3901/002/61B FR115: FR115A: Harness type, AWG28, length 914,00 (36.000), cable 3901/013/01B Harness type, AWG28, length 914,00 (36.000), cable 3901/002/61B FR116: FR136: FR136A: FR139: FR164 Contact Type P: S: MDM Shell Size : Testing Level Straight Pigtail Terminations, length 25,40 (1.000) 90 bent PCB Terminations, length 4,50 (.177) 90 bent PCB Terminations, Narrow profile, length 3,50 (.138) - Size 9 only Straight PCB Terminations, length 4,50 (.177) - Size 51 not available Solder Cup Pin (Male contact) Socket (Female contact) Number of contacts 9 15 21 25 31 37 51 Level B (Standard : B3 = LAT3) Variant : Shell finish 01 : Electroless Nickel (Finish A174) 02 : Gold over electroless Nickel (Finish FR172) ESCC Detail Specification number FR164 : SOLDER CUP TYPE CONTACT - QUALITY LEVEL : ACCORDING TO ESA. Connectors supplied with dust caps (not available separately) Other configurations available on request, consult factory. CDRI with description MDM-115366-xxxx 104 New C&K Brochurewrevs.indd 104 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:52 PM High Reliability Connectors Microminiature MDM Connectors How to order - FR022 quality level Description (example) : MDM-25PH038F-A174-FR022 MDM 25 P H038 F A174 FR022 Quality Level (Connector Specification CS FR022) (Commercial Space Grade) Shell finish A174 : FR172 : Mounting B: E: F: Termination Type: H018 : H011: H038-AWG28: H011-AWG28: L2: FR136: FR136A: FR139: Contact Type Electroless Nickel Gold over electroless Nickel No hardware Captive Nut option (Not available with FR136, FR136A, FR139 terminations) Float Mount option (Not available with FR136, FR136A, FR139 terminations) Harness type, AWG26, length 508,00 (20.000), cable MIL-W-16878/4 Harness type, AWG26, length 914,00 (36.000), cable MIL-W-16878/4 Harness type, AWG28, length 508,00 (20.000), cable MIL-W-16878/4 Harness type, AWG28, length 914,00 (36.000), cable MIL-W-16878/4 : Straight Pigtail Terminations, length 25,40 (1.000) 90 bent PCB Terminations, length 4,50 (.177) 90 bent PCB Terminations, Narrow profile, length 3,50 (.138) - Size 9 only Straight PCB Terminations, length 4,50 (.177) - Size 51 not available P: Pin (Male contact) S: Socket (Female contact) Shell Size: Number of contacts 9 15 21 25 31 37 51 Microminiature connector, MDM series MDM Note: Connectors supplied with dust caps (not available separately) Other configurations available on request, consult factory. CDRI with description MDM-115288-xxxx 105 New C&K Brochurewrevs.indd 105 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:52 PM High Reliability Connectors MDM Solder Bucket Contacts per FR164 C&K Specification (Process and controls according to ESA/ESCC 3401-029) Features/Benefits * Compliant with ESA/ESCC specifications * Solderable contacts * Harnesses length flexibility Typical Applications * Space equipments * Avionics / Military * Industrials applications Specification Compliant to ESA/ESCC specifications 3401/029, MIL-DTL-83513/1, MIL-DTL-83513/2 and C&K FR164 specification. Solder bucket contacts terminations. Compatible with MDM ESCC 3401/029, MDMA ESCC 3401/077, Savers 3401/041 and Accessories 3401/032. PIN and SOCKETS arrangements available. SIZE AVAILABLE : 9, 15 ,21 , 25 , 31, 37 and 51 ways (100 ways under request) ACCEPTED WIRES SIZE : insulated AWG 26, AWG 28 and AWG 30. TWIST PIN CONTACTS TECHNOLOGY. Distance between 2 adjacent contacts : 1.27mm (.050 inch) Distance between 2 contacts rows : 1.09mm (.043 inch) Quality Level ESA / ESCC : code FR164 (Flying model) Standard space : code FR022 (Engineering Model) Process to use it Wires stripping Cables soldering onto contacts Options Optional captive nuts or float mounting (consult factory) Packaging Individual packaging and traceability associated as per ESA/ESCC specifications Each MDM connector is sold with a dust cap in individual plastic bag MDM Mechanical Type Mating force (N.max) Contact retention force (N.max) Max Weight (g)* 2.2 Size 9 20 22.25 Size 15 33 22.25 3 Size 21 47 22.25 3.8 Size 25 55 22.25 4.3 Size 31 69 22.25 5.1 Size 37 82 22.25 5.9 Size 51 113 22.25 7.2 * Weights without cables, floating eyelets captive nuts and contacts Electrical Working Voltage (Sea level) : 150 Vrms Rated Current AWG 26 2.5 A Rated Current AWG 28 1.5A Temperature Range Operating Temperature range -55 to +125 C Storage Temperature Range -65 to +125 C 106 New C&K Brochurewrevs.indd 106 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:53 PM High Reliability Connectors MDM Solder Bucket Contacts per FR164 C&K Specification (Process and controls according to ESA/ESCC 3401-029) How to Order : CONNECTORS : Our easy build-a-connector concept allows you to mix and match options to create the MDM you need. To order, select desired option from each category and place it in the appropriate box. For any part number different from those listed above, please consult your local C&K components representative. * Connectors MDM According to ESA/ESCC 3401-029 Specification (Flying Models) : MDM 25 P FR164 - A174 Series Modification code for shell plating : A174 : Nickel (standard) FR172 : Gold over Nickel (on request) Contact arrangement : 9, 15, 21, 25, 37,51,(100) Mounting type : Blank : Standard F : Float mount E : Captive nut P : Pin contacts S : Socket contacts Contacts terminations code : Solder bucket contacts Process and controls according to ESA/ESCC 3401-029 specification * Connectors MDM According to C&K FR022 Specification (Engineering Models) : MDM 25 P SB - A174 - FR022 Process and controls according to C&K FR022 specification Series Contact arrangement : 9, 15, 21, 25, 37,51,(100) P : Pin contacts S : Socket contacts Mounting type : Blank : Standard F : Float mount E : Captive nut Materials and finishes : Shells Insulators LCP (Liquid Crystal Polymer) thermoplastic material, UL 94-V0, glass-filled, black color Copper alloy / Finish : 1,27 m (50 in) min. Gold over Copper underlay Male contacts Copper alloy / Finish : 1,27 m (50 in) min. Gold over Copper underlay Accessories (F or E) Dust Caps Fluorosilicone elastomere, pink color Stainless Steel type 303 or 316, passivated Polyethylene thermoplastic material, transparent pink color 107 New C&K Brochurewrevs.indd 107 Contacts terminations code : Solder bucket contacts Aluminium alloy Finish A174 : 25,4 m min. (1000 in min.) electroless Nickel over Copper underlay Finish FR172 : 2,54 m min. (100 in min.) Gold over 25,4 m min. (1000 in min.) electroless Nickel Female contacts Interfacial Seals MDM Modification code for shell plating : A174 : Nickel (standard) FR172 : Gold over Nickel (on request) Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:53 PM High Reliability Connectors MDM Solder Bucket Contacts per FR164 C&K Specification (Process and controls according to ESA/ESCC 3401-029) Physical Dimensions : Connectors MDM Plug (Male contacts) * Connectors MDM Receptacle (Female contacts) MDM * Recommended instruction : * Wire stripping : Cut wires to length and strip insulation per above illustration. Check for broken or frayed wires. 108 New C&K Brochurewrevs.indd 108 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:53 PM High Reliability Connectors MDM Connector Savers Connector Savers Description Composed of 1 Plug and 1 Receptacle, wired pin to pin and fixed together by epoxy at their rear ends. Front Shell Dimensions : see page 7 Installation Mounting Condition : Same as for the Connectors, at each end. Fixing by using the relevant Hardware : Screwlock assembly for connector savers (supplied separately). SAVERS Cross References Shell Size Description ESCC 9 15 21 25 31 37 51 Note : Supplied only with shell finish A174 (Electroless Nickel) 340104101B 340104102B 340104103B 340104104B 340104105B 340104106B 340104107B 9PS 15PS 21PS 25PS 31PS 37PS 51PS Description FR022 MDM-115288-372-A174-FR022 MDM-115288-373-A174-FR022 MDM-115288-374-A174-FR022 MDM-115288-375-A174-FR022 MDM-115288-376-A174-FR022 MDM-115288-377-A174-FR022 MDM-115288-378-A174-FR022 109 New C&K Brochurewrevs.indd 109 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:54 PM High Reliability Connectors MDM Hardware Hardware General Hardwares are the screwlock assemblies or the brackets used for the mounting of connectors on panels or PCB, or for the fixing of plugs and receptacles. They are not fixed on the connectors and are supplied separately. Hardwares are supplied by pairs : A reference, identified by the Description or by the Part Number, is for a pair of hardwares, what is necessary for the mounting or the fixing of a connector. ESCC 3401/032 Variants Variant 01 02 03 04 05 06 07 08 09 10 11 Application Note Assy / Front panel mounting Assy / Rear panel mounting Brackets / Size 9 to 37 Brackets / Size 51 Assy / Connector savers Screwlock / Connector FR136/FR139 Sub-assy harness side Sub-assy panel side / Front panel mounting Sub-assy panel side / Rear panel mounting Assy / Connector savers Screwlock / Connector FR136/FR139 Obsolete / Replaced by variants 07 + 08 Obsolete / Replaced by variants 07 + 09 Obsolete / Replaced by variant 10 Obsolete / Replaced by variant 11 New New New New New Additional variants are supplied in accordance with the requirements of the ESCC Generic Specification n 3401 for mounting options not covered by the ESCC qualified variants (sub-assemblies or rear panel mounting with different panel thicknesses). All these variants are available with the Quality Level FR022. Obsolete and New References ACCESSORIES A redesign of the whole range of Hardwares was recently performed in order to increase their robustness and to optimize their homogeneity : - Screwlocks with a cylindrical base, for a better tightening against the shell or the panel (instead of the previous hexagonal base). - Screwlocks with optimized threaded hole depth, for increasing the torque security and the introduction of : a minimum torque value (guarantee of the correct fixing of the connector) a maximum torque value (prevention of the screwlocks from damage during the fixing operation) - Same screw used for all the mounting configurations. The references identified as "Obsolete (1)" in the Cross References table will be no more supplied and will be progressively replaced in the new designs by the equivalent references identified as "New". For the availability of the obsolete references for the existing applications, consult factory. The references identified as "Obsolete (2)" in the Cross References table, concerning the mounting on panels 2,40 (.093) thick, are no more available. The obsolete references are shown for historical reasons and for a clear identification of the alternative new references. The mixing of the obsolete references with the new references is not authorized. To avoid any confusions, the new references are clearly identifiable by : - A groove on the cylindrical area localized between the head and the threaded end of the screw. - The cylindrical base of the hexagonal area of the screwlocks. 110 New C&K Brochurewrevs.indd 110 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:55 PM High Reliability Connectors MDM Hardware Cross References The Reference descriptions are distributed in 3 categories : - ESCC : Qualified variants per the ESCC Detail Specification n 3401/032. - According to ESCC : Not qualified variants, supplied in accordance with the requirements of the ESCC Generic Specification n 3401. - FR022 : Variants supplied per the C&K Connector Specification CS FR022. Application Details Item No * ESCC Front panel mounting Assembly 1 340103201B replaced by 340103207B + 340103208B Sub-assembly/harness side 2 Sub-assembly/panel side 3 Sub-assembly/harness side 4 Sub-assembly / panel side Rear panel mounting According to ESCC Note MDM-322-9500-000-FR022 replaced by MDM-115288-6916-FR022 + MDM-115288-6917-FR022 Obsolete (1) MDM-322-9501000C replaced by 340103207B MDM-322-9501-000-FR022 replaced by MDM-115288-6916-FR022 Obsolete (1) MDM-322-9502000C replaced by 340103208B MDM-322-9502-000-FR022 replaced by MDM-115288-6917-FR022 Obsolete (1) 340103207B MDM-115288-6916-FR022 New 5 340103208B MDM-115288-6917-FR022 New Assembly/Panel 1,60 (.063) 6 340103202B replaced by 340103207B + 340103209B MDM-115288-607-FR022 replaced by MDM-115288-6916-FR022 + MDM-115288-6920-FR022 Obsolete (1) Sub-assembly / harness side 7 MDM-322-8751000C replaced by 340103207B MDM-322-8751-000-FR022 replaced by MDM-115288-6916-FR022 Obsolete (1) Sub-assembly/panel side 0,80 (.031) 8 MDM-320-9505-004C replaced by MDM115366-9223C MDM-320-9505-004-FR022 replaced by MDM-115288-6918-FR022 Obsolete (1) Sub-assembly/panel side 1,20 (.047) 9 MDM-320-9505-005C replaced by MDM115366-9224C MDM-320-9505-005-FR022 replaced by MDM-115288-6919-FR022 Obsolete (1) Sub-assembly / panel side 1,60 (.063) 10 MDM-320-9505006C replaced by 340103209B MDM-320-9505-006-FR022 replaced by MDM-115288-6920-FR022 Obsolete (1) Sub-assembly / panel side 2,40 (.094) 11 MDM-320-9505-007C No replacement. MDM-320-9505-007-FR022 No replacement Obsolete (2) Sub-assembly / harness side 12 MDM-115288-6916-FR022 New Sub-assembly / panel side 0,80 (.031) 13 MDM-115366-9223C MDM-115288-6918-FR022 New Sub-assembly / panel side 1,20 (.047) 14 MDM-115366-9224C MDM-115288-6919-FR022 New Sub-assembly / panel side 1,60 (.063) 15 340103207B 340103209B MDM-115288-6920-FR022 111 New C&K Brochurewrevs.indd 111 ACCESSORIES FR022 New Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:55 PM High Reliability Connectors Brackets Connector Savers Connector FR136/139 MDM Hardware Cross References Shell size 9 to 37 16 340103203B MDM-015-9516-002-FR022 Unchanged Shell size 51 17 340103204B MDM-015-9516-003-FR022 Unchanged Assembly 18 340103205B Replaced by 340103210B MDM-115288-380-FR022 Replaced by MDM-115288-6921-FR022 Obsolete (1) Assembly 19 340103210B MDM-115288-6921-FR022 New Front panel mounting 20 340103206B Replaced by 340103211B MDM-115288-405-FR022 Replaced by MDM-115288-6922-FR022 Obsolete (1) Rear panel mounting 0,80(.031) 21 MDM-115366-9203C, replaced by MDM-115366-9225C MDM-115288-602-FR022 Replaced by MDM-115288-6923-FR022 Obsolete (1) Rear panel mounting 1,20(.047) 22 MDM-115366-9204C, replaced by MDM-115366-9226C MDM-115288-603-FR022 Replaced by MDM-115288-6924-FR022 Obsolete (1) Rear panel mounting 1,60(.063) 23 MDM-115366-9205C, replaced by MDM-115366-9227C MDM-115288-604-FR022 Replaced by MDM-115288-6925-FR022 Obsolete (1) Rear panel mounting 2,40(.094) 24 MDM-115366-9206C No replacement MDM-115288-605-FR022 No replacement Obsolete (2) Front panel mounting 25 MDM-115288-6922-FR022 New Rear panel mounting 0,80(.031) 26 MDM-115366-9225C MDM-115288-6923-FR022 New Rear panel mounting 1,20(.047) 27 MDM-115366-9226C MDM-115288-6924-FR022 New Rear panel mounting 1,60(.063) 28 MDM-115366-9227C MDM-115288-6925-FR022 New 340103211B The Reference descriptions are distributed in 3 categories : No more supplied, replaced by the equivalent "New" references. Per ESA is specified to use the NEW items as a replacement for the OBSOLETE items. No more available. Item No * : Used for the compatibility table page 121. The compatibility is based on the dimensions of the parts. Compatibility of 2 items available within 2 different categories (example between ESCC and FR022 variants). ACCESSORIES Obsolete (1) : Obsolete (2) : 112 New C&K Brochurewrevs.indd 112 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:55 PM High Reliability Connectors MDM Hardware Screwlock assembly, front panel mounting - Old version Description ESCC : 340103201B Description FR022 : MDM-322-9500-000-FR022 Total weight for a pair : 1.80 g max. Composed of 2 sub-assemblies : 1 - Screwlock sub-assembly, harness side, front panel mounting -old version Description according to ESCC : MDM-322-9501-000C Description FR022 : MDM-322-9501-000-FR022 Composed of : 2 Screws + 2 Clips Torque value for screw : 0.28 Nm max. A 4,83 0,25 (.190 .010) B 4,45 max. (.175 max.) C 1,97 0,19 (.078 .007) D1 2-56 UNC-2A oJ K 3,68 max. (.145 max.) L1 2,10 + 0,19 / - 0,10 (.083 + .007 / - .004) oM 2,35 0,06 (.093 .002) S 0,68 0,10 (.027 .004) V 0,38 0,03 (.015 .001) 7,42 max. (.292 max.) 2 - Screwlock sub-assembly, panel side, front panel mounting -old version Description according to ESCC : MDM-322-9502-000C Description FR022 : MDM-322-9502-000-FR022 Composed of : 2 Screwlocks + 2 Washers + 2 Nuts Torque value for screwlock, male side : 0.44 Nm max. Torque value for screwlock, female side : 0.28 Nm max. 2-56 UNC-2A D2 2-56 UNC-2B F1 3,17 Typ (.125 Typ) F2 3,90 Typ (.154 Typ) H 4,62 max. (.182 max.) L 11,56 0,25 (.455 .010) L2 5,20 min. (.205 min.) L3 3,50 min. (.138 min.) N 1,60 0,15 (.063 .006) W 0,30 0,03 (.012 .001) W1 0,50 Typ overall (.020 Typ overall) oZ 4,55 0,03 (.179 .001) ACCESSORIES D1 113 New C&K Brochurewrevs.indd 113 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:55 PM High Reliability Connectors MDM Hardware Screwlock assembly, front panel mounting - New version Composed of 2 sub-assemblies : 1 - Screw sub-assembly, harness side Description ESCC : 340103207B Description FR022 : MDM-115288-6916-FR022 Composed of : 2 Screws + 2 Clips Total weight for a pair : 0.88 g max. Torque value for screw : 0.28 Nm min. / 0.32 Nm max. A 4,83 0,25 (.190 .010) B 4,45 max. (.175 max.) C 2,00 0,15 (.079 .006) D1 2-56 UNC-2A oJ 3,68 max. (.145 max.) K 6,00 0,15 (.236 .006) L1 2,10 + 0,19 / - 0,10 (.083 + .007 / - .004) oM 2,35 0,06 (.093 .002) S 0,68 0,10 (.027 .004) V 0,38 0,03 (.015 .001) 2 - Screwlock sub-assembly, panel side, front panel mounting - New version ACCESSORIES Description ESCC : 340103208B Description FR022 : MDM-115288-6917-FR022 Composed of : 2 Screwlocks + 2 Washers + 2 Nuts Total weight for a pair : 1.32 g max. Torque value for screwlock, male side : 0.44 Nm min. / 0.48 Nm max. Torque value for screwlock, female side : 0.28 Nm min. / 0.32 Nm max. D1 2-56 UNC-2A D2 2-56 UNC-2B E 2,00 Typ (.079 Typ) F1 3,17 Typ (.125 Typ) F2 3,80 0,15 (.150 .006) oG 4,00 0,05 (.157 .002) H 4,58 + 0,04 / - 0,03 (.180 + .002 / - .001) L 11,60 + 0,20 / - 0,30 (.457 + .008 / - .012) L2 5,20 min. (.205 min.) L3 3,20 min. (.126 min.) N 1,60 0,15 (.063 .006) P 4,20 max. (.165 max.) R 0,70 Typ (.028 Typ) W 0,30 0,03 (.012 .001) W1 0,50 Typ overall (.020 Typ overall) oZ 4,55 0,03 (.179 .001) 114 New C&K Brochurewrevs.indd 114 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:56 PM High Reliability Connectors MDM Hardware Screwlock assembly, rear panel mounting - Old version Description ESCC, for panel thickness 1,60 (.063) : 340103202B Description FR022, for panel thickness 1,60 (.063) : MDM-115288-607-FR022 Total weight for a pair : 1.80 g Composed of 2 sub-assemblies : 1 - Screwlock sub-assembly, harness side, rear panel mounting Description according to ESCC : MDM-322-8751-000C Description FR022 : MDM-322-8751-000-FR022 Composed of : 2 Screws + 2 Clips Torque value for screw : 0.28 Nm max. A 4,83 0,25 (.190 .010) B 4,45 max. (.175 max.) C 1,97 0,19 (.078 .007) D1 2-56 UNC-2A oJ 3,68 max. (.145 max.) K 6,37 max. (.251 max.) L1 2,10 + 0,19 / - 0,10 (.083 + .007 / - .004) oM 2,35 0,06 (.093 .002) S 0,68 0,10 (.027 .004) V 0,38 0,03 (.015 .001) 2 - Screwlock sub-assembly, panel side, rear panel mounting -old version Panel thickness : 0,80 (.031) Description according to ESCC : MDM-320-9505-004C MDM-322-9505-004-FR022 Description FR022 : Dimension T : 0,67 0,05 (.026 .002) Composed of : 2 Screwlocks + 2 Washers + 2 Nuts Torque value for screwlock, male side : 0.44 Nm max. Torque value for screwlock, female side : 0.28 Nm max. 2-56 UNC-2A D2 2-56 UNC-2B F1 3,17 Typ (.125 Typ) F2 3,90 Typ (.154 Typ) H 4,53 0,13 (.178 .005) L 12,42 0,25 (.489 .010) L2 6,00 min. (.236 min.) L3 3,50 min. (.138 min.) N 1,60 0,15 (.063 .006) oQ 3,10 0,03 (.122 .001) W 0,30 0,03 (.012 .001) W1 0,50 Typ overall (.020 Typ overall) oZ 4,55 0,03 (.179 .001) 115 New C&K Brochurewrevs.indd 115 1,60 (.063) MDM-320-9505-006C MDM-322-9505-006-FR022 1,47 0,05 (.058 .002) 2,40 (.094) MDM-320-9505-007C MDM-322-9505-007-FR022 2,27 0,05 (.089 .002) ACCESSORIES D1 1,20 (.047) MDM-320-9505-005C MDM-322-9505-005-FR022 1,07 0,05 (.042 .002) Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:56 PM High Reliability Connectors MDM Hardware Screwlock assembly, rear panel mounting - New version Composed of 2 sub-assemblies : 1 - Screw sub-assembly, harness side Description ESCC : 340103207B Description FR022 : MDM-115288-6916-FR022 Composed of : 2 Screws + 2 Clips Total weight for a pair : 0.88 g max. Torque value for screw : 0.28 Nm min. / 0.32 Nm max. A 4,83 0,25 (.190 .010) B 4,45 max. (.175 max.) C 2,00 0,15 (.079 .006) D1 2-56 UNC-2A oJ 3,68 max. (.145 max.) K 6,00 0,15 (.236 .006) L1 2,10 + 0,19 / - 0,10 (.083 + .007 / - .004) oM 2,35 0,06 (.093 .002) S 0,68 0,10 (.027 .004) V 0,38 0,03 (.015 .001) 2 - Screwlock sub-assembly, panel side, rear panel mounting- New version ACCESSORIES Panel thickness : 0,80 (.031) Description ESCC or according to ESCC : MDM-115366-9223C Description FR022 : MDM-115288-6918-FR022 0,73 0,05 (.029 .002) Dimension T : Composed of : 2 Screwlocks + 2 Washers + 2 Nuts Total weight for a pair : 1.20 g max. Torque value for screwlock, male side : 0.44 Nm min. / 0.48 Nm max. Torque value for screwlock, female side : 0.28 Nm min. / 0.32 Nm max. D1 2-56 UNC-2A D2 2-56 UNC-2B E 0,50 Typ (.020 Typ) F1 3,17 Typ (.125 Typ) F2 3,80 0,15 (.150 .006) oG L2 4,00 0,05 (.157 .002) 4,58 + 0,04 / - 0,03 (.180 + .002 / .001) 11,60 + 0,20 / - 0,30 (.457 + .008 / - .012) 5,20 min. (.205 min.) L3 3,20 min. (.126 min.) N 1,60 0,15 (.063 .006) P 4,20 max. (.165 max.) oQ 3,10 0,03 (.122 .001) R 0,70 Typ (.028 Typ) W 0,30 0,03 (.012 .001) W1 0,50 Typ overall (.020 Typ overall) oZ 4,55 0,03 (.179 .001) H L 116 New C&K Brochurewrevs.indd 116 1,20 (.047) MDM-115366-9224C MDM-115288-6919-FR022 1,13 0,05 (.044 .002) 1,60 (.063) 340103209B MDM-115288-6920-FR022 1,53 0,05 (.060 .002) Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:57 PM High Reliability Connectors MDM Hardware 90 mounting brackets 1 - Brackets for shell size 9 to 37 Description ESCC : 340103203B Description FR022 : MDM-015-9516-002-FR022 Composed of : 2 Brackets Total weight for a pair : 0.84 g max. A 3,73 0,13 (.147 .005) B 7,82 max. (.308 max.) C 4,52 0,13 (.178 .005) oD 2,44 0,13 (.096 .005) D2 2-56 UNC-2B E 1,47 max. (.058 max.) F 4,32 max. (.170 max.) L 6,60 max. (.260 max.) 2 - Brackets for shell size 51 Description ESCC : 340103204B Description FR022 : MDM-015-9516-003-FR022 Composed of : 2 Brackets Total weight for a pair : 0.90 g max. A 4,29 0,13 (.169 .005) B 8,89 max. (.350 max.) C 4,52 0,13 (.178 .005) oD 2,44 0,13 (.096 .005) D2 2-56 UNC-2B E 1,47 max. (.058 max.) F 4,32 max. (.170 max.) L 6,60 max. (.260 max.) ACCESSORIES 117 New C&K Brochurewrevs.indd 117 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:57 PM High Reliability Connectors MDM Hardware Screwlock assembly for connector savers - old version 1 - Screwlock assembly - Old version Description ESCC : 340103205B Description FR022 : MDM-115288-380-FR022 Composed of : 2 Screwlocks + 2 Clips Total weight for a pair : 2.00 g max. Torque value, male side : 0.36 Nm max. Torque value, female side : 0.28 Nm max. A 4,83 0,25 (.190 .010) B 4,45 max. (.175 max.) D1 2-56 UNC-2A D2 2-56 UNC-2B F1 3,17 Typ (.125 Typ) H 4,70 max. (.185 max.) L 20,60 0,25 (.811 .010) L2 2,10 + 0,19 / - 0,10 (.083 + .007 / - .004) L3 3,50 min. (.138 min.) oM 2,35 0,06 (.093 .002) V 0,38 0,03 (.015 .001) 2 - Screwlock assembly - New version ACCESSORIES Description ESCC : 340103210B Description FR022 : MDM-115288-6921-FR022 Composed of : 2 Screwlocks + 2 Clips Total weight for a pair : 1.86 g max. Torque value, male side : 0.36 Nm min. / 0.40 Nm max. Torque value, female side : 0.28 Nm min. / 0.32 Nm max. A 4,83 0,25 (.190 .010) B 4,45 max. (.175 max.) D1 2-56 UNC-2A D2 2-56 UNC-2B E 2,00 Typ (.079 Typ) F1 3,17 Typ (.125 Typ) oG 4,00 0,05 (.157 .002) H 4,58 + 0,04 / - 0,03 (.180 + .002 / - .001) L 15,65 0,10 (.616 .004) L2 2,10 + 0,19 / - 0,10 (.083 + .007 / - .004) L3 3,20 min. (.126 min.) oM 2,35 0,06 (.093 .002) P 4,20 max. (.165 max.) R 0,70 Typ (.028 Typ) V 0,38 0,03 (.015 .001) 118 New C&K Brochurewrevs.indd 118 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:57 PM High Reliability Connectors MDM Hardware Screwlock for connectors FR136 / FR139 - old version 1 - Screwlock - Old version Description ESCC : 340103206B Description FR022 : MDM-115288-405-FR022 Composed of : 2 Screwlocks Total weight for a pair : 0.60 g max. Torque value, male side : 0.44 Nm max. Torque value, female side : 0.28 Nm max. D1 2-56 UNC-2A D2 2-56 UNC-2B F1 3,17 Typ (.125 Typ) H 4,62 max. (.182 max.) L 9,00 0,25 (.354 .010) L2 2,00 min. (.079 min.) L3 3,50 min. (.138 min.) 2 - Screwlock - New version Description ESCC : 340103211B Description FR022 : MDM-115288-6922-FR022 Composed of : 2 Screwlocks Total weight for a pair : 0.86 g max. Torque value, male side : 0.44 Nm min. / 0.48 Nm max. Torque value, female side : 0.28 Nm min. / 0.32 Nm max. 2-56 UNC-2A D2 2-56 UNC-2B E 2,00 Typ (.079 Typ) F1 3,17 Typ (.125 Typ) oG 4,00 0,05 (.157 .002) H 4,58 + 0,04 / - 0,03 (.180 + .002 / - .001) L 9,00 0,25 (.354 .010) L2 2,00 min. (.079 min.) L3 3,20 min. (.126 min.) P 4,20 max. (.165 max.) R 0,70 Typ (.028 Typ) ACCESSORIES D1 119 New C&K Brochurewrevs.indd 119 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:58 PM High Reliability Connectors MDM Hardware Screwlock for connectors FR136 / FR139, rear panel mounting -old version 1 - Screwlock - Old version Panel thickness : 0,80 (.031) Description according to ESCC : MDM-115366-9203C Description FR022 : MDM-115288-602-FR022 0,67 0,05 (.026 .002) Dimension T : Composed of : 2 Screwlocks Total weight for a pair : 0.60 g max. Torque value, male side : 0.44 Nm max. Torque value, female side : 0.28 Nm max. D1 2-56 UNC-2A D2 2-56 UNC-2B F1 3,17 Typ (.125 Typ) H 4,62 max. (.182 max.) L 9,00 0,25 (.354 .010) L2 2,00 min. (.079 min.) L3 3,50 min. (.138 min.) oQ 3,10 0,03 (.122 .001) 1,20 (.047) MDM-115366-9204C MDM-115288-603-FR022 1,07 0,05 (.042 .002) 1,60 (.063) MDM-115366-9205C MDM-115288-604-FR022 1,47 0,05 (.058 .002) 2,40 (.094) MDM-115366-9206C MDM-115288-605-FR022 2,27 0,05 (.089 .002) 1 - Screwlock - New version ACCESSORIES Panel thickness : 0,80 (.031) Description according to ESCC : MDM-115366-9225C Description FR022 : MDM-115288-6923-FR022 0,73 0,05 (.029 .002) Dimension T : Composed of : 2 Screwlocks Total weight for a pair : 0.86 g max. Torque value for screwlock, male side : 0.44 Nm min. / 0.48 Nm max. Torque value for screwlock, female side : 0.28 Nm min. / 0.32 Nm max. D1 2-56 UNC-2A D2 2-56 UNC-2B E 0,50 Typ (.020 Typ) F1 3,17 Typ (.125 Typ) oG 4,00 0,05 (.157 .002) H 4,58 + 0,04 / - 0,03 (.180 + .002 / - .001) L 9,00 0,25 (.354 .010) L2 2,00 min. (.079 min.) L3 3,20 min. (.126 min.) P 4,20 max. (.165 max.) oQ 3,10 0,03 (.122 .001) 1,20 (.047) MDM-115366-9226C MDM-115288-6924-FR022 1,13 0,05 (.044 .002) 1,60 (.063) MDM-115366-9227C MDM-115288-6925-FR022 1,53 0,05 (.060 .002) 0,70 Typ (.028 Typ) R 120 New C&K Brochurewrevs.indd 120 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:58 PM High Reliability Connectors MDM Hardware Hardwares compatibility table No 1 1 2 O 3 O 2 3 O O 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 O O O O O O O O O 4 X 5 X X X O X X O O O O O O O O O O 8 O O O 9 O O O 10 O O O 11 O O O X X X O X X X 14 X X X 15 X X X O O X 17 O O X 18 O O O 19 20 O X O O X O O O O O X X X X O O O 22 O O 23 O O 24 O O 25 26 27 28 X X X X O O X X X X X X X X O O O O O X X X 26 X X X 27 X X X 28 X X X ACCESSORIES 25 O : Compatibility between the old references X : Compatibility between the new references Note : There is no compatibility between the old and the new references 121 New C&K Brochurewrevs.indd 121 24 O 21 Compatibility code : 23 X 13 16 22 X O X 21 X 7 12 20 O X X 6 O 19 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:58 PM High Reliability Connectors CDRI CDRI Description The "Customer Design Request Information" document (CDRI) is an C&K Specification, describing a product supplied per specific customer specification. For CDRI : Consult factory . Content The CDRI document includes all the necessary data for : - Customer use : characteristics of the product to be inserted into the Customer equipment - C&K use : informations for the manufacturing of the product The main informations are the following : - Detailed description of the product - Eventual applicable specifications or other documents - Eventual drawings (Customer or C&K) - Detailed amendments to the reference product (dimensions, piece parts, materials, cables) - Detailed amendments to the manufacturing process (assembling, controls, marking, packaging, documentation) - Quality level : ESA : Supply in accordance with the requirements of the ESCC Generic Specification n 3401 FR022 : Supply in accordance with the requirements of the C&K Specification CS FR022 Other if applicable - Allocated Descriptions and Part Numbers - Allocated CDRI number Process - Identification of the Customer request (specification, drawing, technical note) Analysis and feasibility study Proposal of the best solution, with eventual modifications Finalization of the Customer request Eventual prototype Commercial offer Finalization of the CDRI document ACCESSORIES Technical issues specific to the MDM Connectors The following parameters can be used for the amendments to the MDM Connectors described in this Catalogue. Other parameters shall be clearly described in the customer drawings (or specifications). Terminations. - Solder Cup terminations - Other PCB termination lengths (Customer drawing) 122 New C&K Brochurewrevs.indd 122 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:59 PM High Reliability Connectors CDRI Cables. - Other cable lengths (Customer drawing) Other ESCC 3901002 or 3901013 cable references (Customer drawing) Other ESCC cable references (Customer drawing) Other MIL-W-16878/4 cable references (Customer drawing) Other cable specifications (Customer drawing) Cable size AWG 30 (Customer drawing) Shielded cables (Customer drawing) Multicore cables, 4 cores max. per cable (Customer drawing) Coaxial cables type 50 CIS or RG178 (Customer drawing) Harnessing. - Shielded cables, with conductor wired to a contact and shield wired to an adjacent contact or to an external cable (Customer drawing) Coaxial cables, with conductor wired to a contact and shield wired to an adjacent contact or to an external cable (Customer drawing) Protection of the specific wiring areas by thermo-shrinkable kynar tubes (Customer drawing) Protection of the specific wiring areas by rear potting (details below) (Customer drawing) Wiring of 2 or more connectors to the same harness network (Customer drawing) Rear potting. - Standard : 10,00 mm (.394) extension of the rear shell section length by a volume of epoxy, molded around the cable wiring area - Other rear potting dimensions (Customer drawing) Hardwares. - Other hardwares) : Reference K (Jackscrew, standard) Reference L (Jackscrew, low profile) Reference P (Jackpost, front panel mounting) Reference M2 (Allen head Jackscrew assy low profile, MIL-DTL-83513/5-02) Reference M3 (Allen head Jackscrew assy high profile, MIL-DTL-83513/5-03) Reference M5 (Slotted head Jackscrew assy low profile, MIL-DTL-83513/5-05) Reference M6 (Slotted head Jackscrew assy high profile, MIL-DTL-83513/5-06) Reference M7 (Jackpost assy, MIL-DTL-83513/5-07) - Specific hardwares (Customer drawing) Backshells. ACCESSORIES - Specific backshells (Customer drawing) Others. - Shell size 100 - Combination arrangements 7C2, 7P2, 24C4, 24P4 - Other solutions on special request (Customer drawing) 123 New C&K Brochurewrevs.indd 123 Dimensions are shown in mm (inch) Dimensions subject to change 6/2/2009 4:14:59 PM